EQUIPMENT PARTS/SPARES

• Inadequate spares inventory plan often leads to downtime of equipment for need of spares
• Planning spares procurement and maintaining inventory of essential critical spares is as important as operating and maintaining the equipment
• In absence of availability of right quality spares both the equipment and plant production is at risk
• The loss of a batch of production can be many times more than the cost of the spare part itself

THERMAX GENUINE SPARE ENSURE:



• High Quality
• Reduced risk of parts failure leading to monetary loss, plant downtime
• Assurance of correct specifications
• Guaranteed performance
• Thermax Support

ANNUAL SERVICE CONTRACT:


ANNUAL SERVICE CONTRACTS FOR BOILERS AND ABSORPTION CHILLERS ARE AVAILABLE IN WHICH ADEQUATE VISITS OF THE EXPERTS ARE PROVIDED FOR :

• Routine/ proactive check up
• Safety checks during health check up
• Regular monitoring and efficiency trials
• Training for operators during health check up on operation & maintenance of utilities
• Inventory planning and guidance in procurement of genuine spare parts
• Complete guidance for overhauling of the equipment
• Quick response to breakdown calls, if any.

BENEFITS TO CUSTOMERS:

• Improved overall equipment performance.
• Reduce unscheduled break down, thereby improving overall availability/uptime of equipment
• Safe and trouble-free operation
• Regular monitoring of utilities by Thermax representatives
• Periodic reporting which includes root cause analysis of problems
• Analysis of reports and data by experienced back-end team and recommendations for improvement
• Procurement planning for spares
• Suggestions for process improvements
• Around 80 Thermax Service franchises spread all over India equipped to provide support on annual service contracts
• Large numbers of boilers & absorption chillers in the field are covered under annual service contracts since last 5 years

INSTALLATION & COMMISSIONING :




REMAINING LIFE ASSESSMENT SERVICES: SEE TEXT BELOW:



• Condition assessment & life assessment is nothing but predicting present status of a pressure part future safety hazards & projecting useful life of the equipment. It also helps user for carrying out certain preventive repairs and revamp work for improving the efficiency of the system. BoilerDoc is a detailed scientific study for assessing the existing condition & remaining life of old boiler / heater & hence confirming its safe operating life. It is also a Life Extension Program of a pressure vessel / equipment as it follows a scientific methodology to identify any flaws in it & suggesting the preventive & remedial action for correcting the same.

ENERGY AUDIT CONSULTANCY


NEED FOR ENERGY AUDIT:
• Save energy- save yourself…
• One drop of oil wasted per second equates to a wastage of 1600 KL of oil per year…

ROLE OF THERMAX IN ENERGY AUDIT:
• Experience in a wide spectrum of industries like petrochemical, textile, vehical tyres, solvent extraction, chemicals and breweries

SERVICES OFFERED:
• Detailed energy audits
• Health checkups for boilers & vapor absorption chillers (VAC)
• Equipment wise energy audits and performance tests for steam systems,
• air compressors, cooling towers & electrical systems (on request)

OUR STRENGTHS:
• Versatile expertise, BEE accredited energy auditors, supported by experts from peculiar industry domain
• Accurate and calibrated instruments like Flue gas analyzer, Ultrasonic leak detectors, Ultrasonic Water Flow meters, TDS meter, pH meters, infra Red temperature sensors, RH meters and many more….
• Innovative approach and practically feasible solution provider
• In depth technicality
Strategic energy efficient proposals in congruence with the clients present and future needs

AREAS OF SERVICES:
• Steam and condensate
• Thermic Fluid
• Refrigeration and HVAC
• Compressed Air
• Cooling Tower
• Electricity



CUSTOMER TRAINING

RETROFIT AND REVAMP SERVICES- REFER SERVICES & SOLUTIONS AT THERMAX WEBSITE

COMBUSTION MANAGEMENT SERVICES




2.FACILITY ENERGY MANAGEMENT SYSTEM SERVICES


CONSULTANCY SERVICES FOR:
• Greenfield projects
• Re-engineering of existing plants
• Present system hookup with the new plant / line
• Complete turnkey execution for piping

EXPERTISE INCLUDES
• Selection of equipment
• Complete piping design
• Design of condensate recovery systems
• Selection and sizing of pressure reducing stations
• Trap selection and sizing
• Insulation design
• Design of waste heat recovery systems

WHAT WE ARE AIMING FOR:
• Efficient & cost effective design
• Integrated approach results in shifting from simple engineering solution to a complete "Utility packaged solution”
• Engineering solution as per best industry norms considering energy conservation
• Developing preferred status for ‘Facility Energy Consultancy’ in different industry segments

UTILITIES COVERED:
• Boiler house & steam distribution systems
• Thermic fluid systems
• Chilled water systems
• Compressed air systems



3.CHEMICAL SERVICES




4.WATER TREATMENT SERVICES- SEE TEXT BELOW:


This service is for clients' waste water treatment systems, post commissioning and handing over.
• Annual service contracts
• Yearly “health check up” and overhauling
• Comprehensive product and process audits
• Spares for your operating equipments
• Service chemicals and resins
• Operation & Maintenance for your facility
• Revamp & Augmentation needs



5.ETP & STP SERVICES